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How to Make Beer Box Cowboy Hat?

Are you are beer lover and want to do something creative with your custom beer packaging boxes? You have arrived at the right place. In this tutorial, you will learn how to make a beer box cowboy hat. You might see a packaging box as just a wrapping but you can transform it into a stylish and valuable accessory. You can gift this beer box cowboy hat to your close friends or even wear it yourself to grab all the attention at a party or any festival.

Materials Required 

Before you begin the process, first you need to collect all the accessories and materials. Here is the list of the material you need:

  • 18 pack empty beer boxes
  • Sharp scissors 
  • Stapler or glue gun
  • Measuring tape or string
  • Pencil
  • Ruler
  • Embellishments as per your taste.

Steps to Create a Cowboy Hat with Beer Boxes

1. Disassemble the Beer Boxes

First, disassemble your 18-pack beer box and bring it in a flat shape. After that remove any plastic, tape, or stickers. Wipe down the boxes with a piece of clothes and make sure they are clean.  So, in the first step, you should have a clean and flat beer packaging box. 

2. Measure Your Head

If you are preparing this cowboy hat for yourself then measure your head with a measuring tape. You can also go for a standard measurement as well. This process involves wrapping the measuring tape around your forehead, just above your ears. Write down this measurement, because it is necessary for the correct size of your hat. If you use string, measure the length of the string with a ruler.

3. Cut the Brim

In the 3rd and one of the most important steps of creating this cowboy hat, you have to prepare the brim. For this purpose, you need to draw a circle on one of the flattened beer boxes. Use a pencil or marker to trace the circle, and then carefully cut it out with scissors. Make sure to cut slowly and steadily to avoid uneven edges.

4. Cut the Top and Sides

Now, cut a rectangle for the top of the hat and two strips for its sides. Make sure the strips are long enough to wrap around the brim and tall enough to shape the height of your hat. Always have an eye on the correct size of each piece. 

5. Assemble the Hat

Use a stapler or a glue gun to attach the side strips to the brim. Place the strips around the brim and make sure they fit perfectly and slightly overlap the edges. Once the sides are attached, place the top rectangle over the open end of the side strips. Now, apply the glue to hold all the connections together. 

6. Add Decorations

Now comes the fun part where you decorate your hat. Here you can use several embellishments like stickers, paint, or markers that make your hat a fashion statement. You can add designs, write slogans, draw pictures, or even glue on small decorations. Be as creative as you like to make your hat unique and eye-catching. Personalizing your hat adds a special touch and makes it truly one of a kind.

7. Try It On

Once everything is dry and securely assembled, it’s time to try on your new cowboy hat. Place it on your head and check the fit. If the hat feels too loose, you can add some padding inside the brim or sides for a snugger fit. This step ensures that your hat is both stylish and functional.

Final Thoughts

This guide is about not wasting anything and using your creative skills to recycle anything into a useful accessory. There are only a few steps and tools required to let your creativity shine. 

Welcome to Customboxguru.com

Customboxguru.com is one of the leading wholesale packaging suppliers in the US and Canada. We are offering top quality custom beer and liquor packaging solutions at the best price. Our efficient customer support team is there 24/7 to take all your queries. You can share your product details and specifications of the packaging you need. Our experienced designers always welcome your ideas and suggest the right thing that makes your beer boxes one of a kind.

We aim to facilitate startups, local businesses, retailers, the e-commerce industry, and even established companies. With our stylish and eco-friendly customized beer boxes, you can take your product sales and brand image to a whole new level. We always prioritize accommodating the needs of all clients therefore we offer several compliant services. With us, you get free design support, 3D mockups, free samples, consultation, fast turnaround, and free shipping across the country.

Published by admin

I have been working as a Content Strategist at CustomBoxGuru for the past four years. Before this role, I spent considerable time in digital marketing and content writing for a company specializing in packaging and distribution across the country. The business primarily operated in the B2B sector, handling not only the packaging of products for various vendors and manufacturers but also their distribution. My responsibilities included ensuring high-quality content that accurately described products and their packaging. This involved detailed discussions about packaging boxes, materials, printing, and safety. At CustomBoxGuru, my role is to develop the company's content strategy, create targeted and relevant content, and manage the distribution of marketing communications to online audiences.

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