Shipping small or heavy items via USPS always requires a strong and durable packaging solution. The United States Postal Service allows you to use your own custom shipping boxes but they must meet the size, weight limits and other guidelines. If you don’t know how to custom make a box to ship USPS, then no need to worry. This guide will walk you through the process of creating a custom box without using the web.
Materials Needed
To start the process, you need the following materials.:
- Cardboard or corrugated sheets
- Ruler or measuring tape
- Box cutter or scissors
- Packing tape
- Marker or pen
- Straight edge
Steps to Make Custom Mailer Box to Ship USPS
Step1. Measuring and Cutting the Cardboard
Once, you choose the material between cardboard and corrugated. Measure the item you want to ship. and note down the length, width, and height of the item. Add a couple of inches to each dimension to allow for padding and ensure the item fits comfortably inside the box.
After that, transfer these measurements to the cardboard. For a basic rectangular box, you will have to cut out six pieces including one for the bottom, one for the top and four for the sides. Use the ruler and marker to draw the dimensions on the cardboard. Then, carefully cut out the pieces using the box cutter or scissors to make a box ship to USPS.
Step2. Assembling the Box
When it comes to assembling the mailer box, start with the bottom and sides. Place the bottom piece flat on a surface. Attach the side pieces to the edges of the bottom piece using packing tape. Ensure the sides are perpendicular to the bottom and secure them firmly with tape.
Once the sides are attached, place the item inside the box to check the fit. If everything looks good, proceed to attach the top piece. Place the top piece over the open side of the box and secure it with packing tape. Make sure all edges are sealed properly to prevent the box from opening during transit.
Step3. Reinforcing the Box
To ensure the box is durable enough for shipping, reinforce the edges and corners with additional packing tape. This will provide extra strength and prevent the box from collapsing or getting damaged during shipping. It is also important to properly seal the box with high quality adhesive tape.
Step4. Labeling the Box
Lastly, never forget to label the box with the recipient’s address and your return address. Use a marker or pen to write the addresses clearly on the top of the box. You can also use a printed label if you have access to a printer. Make sure the label is securely attached to the box and is easily readable.
Welcome to Customboxguru.com
Customboxguru.com is one of the leading and highly reliable custom packaging manufacturers in the US. We specialize in producing bespoke shipping boxes in various shapes, styles and sizes. From heavy electronic appliances to delicate glassware, precious jewelry, and apparel, we make custom mailer boxes for all types of products. We use the most durable and strong material for our packaging solutions that ensure the ultimate protection and safe delivery of your products. Our expert designers take the exact measurements of your products and note down their weight so that the box not only fulfills the product requirements but also meets USPS guidelines.
Moreover, we use state of the art printing techniques to print graphics, artworks and essential information on the packaging. If you want branded packaging to deliver your parcels, we incorporate your company logo using premium finishes. They enhance the perceived value of the items inside and leave a lasting impression on the customers. Along with the exterior of the box, we pay equal attention to its interior and add custom inserts. They make the unboxing experience even more memorable. Most importantly, despite all these features, our wholesale shipping boxes are incredibly affordable. To further reduce your expenses, we offer free design support, 3D mockups, consultation, fast turnaround and free shipping across the country. So what’s the hold? Place your bulk order with us and start your packaging journey with us.